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Factory Direct ComFlor Equivalent – Closed Rib Deck for Bridges & Buildings

  • Product: ComFlor 60 and 210 equivalent closed-rib composite steel deck – structurally matched to original profiles
  • Material: High-tensile steel S350GD+Z275, hot-dip galvanized with Z275 coating (275g/m²)
  • Cover Width: 600mm for both profiles – lightweight, easy manual handling, enhanced site safety
  • Span Performance: CF60 equivalent – unpropped up to 4.5m; CF210 equivalent – unpropped up to 6.0m, propped over 8.5m
  • Fire Rating: Up to 120 minutes with unprotected soffit
  • Compliance: AU/USA market accepted – meets Eurocode 4 and BS 5950
  • Applications: Bridges (walkways), multi-storey buildings, car parks, hospitals, schools, warehouses
  • Supply: Factory direct – high-volume production – ready for global shipment

    The
    ComFlor 60 and 210 equivalent composite steel floor decks are high-performance, closed-rib decking systems engineered to deliver identical dimensional, structural, and fire-performance characteristics as the original ComFlor profiles – at a competitive, factory-direct price point.

    Manufactured from S350GD+Z275 high-tensile steel with a heavy 275g/m² galvanized coating, these profiles provide superior corrosion resistance and long-term durability for both building and bridge walkway applications. The trapezoidal/re-entrant rib geometry ensures efficient composite action with concrete, while the nestable shape reduces transport volume and on-site handling costs.
    Our production facility operates under strict quality control with high-capacity continuous runs, ensuring short lead times and stable supply for projects of any scale – from single-storey mezzanines to large-span multi-storey car parks and pedestrian bridge walkways.


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    Performance & Structural Features

    Spanning Capability
    – CF60 equivalent: unpropped spans up to 4.5 metres; with propping, extends further
    – CF210 equivalent: unpropped up to 6.0 metres; propped spans exceeding 8.5 metres
    – Reduces need for temporary supports and secondary beams, cutting foundation and labour costs
    Composite Action
    – Central shear stud placement in troughs ensures full shear transfer between steel and concrete
    – Closed rib profile provides high longitudinal shear resistance, enabling thinner slabs without sacrificing load capacity
    Fire Performance
    – Achieves up to 120-minute fire rating (R120) without sprayed fire-resistant coating – simply adjust concrete cover thickness per design requirements
    Material Efficiency
    – CF210 equivalent: a 270mm deep slab uses the equivalent concrete of a solid 115mm slab
    – Reduces dead load and material cost while maintaining structural integrity
    Handling & Logistics
    – 600mm cover width complies with health and safety guidelines for manual handling
    – Nestable stacking allows more m² per bundle, lowering freight costs and crane usage

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    Technical Specifications – ComFlor 60 & 210 Equivalents

    Parameter CF60 Equivalent CF210 Equivalent
    Profile Depth 60 mm 210 mm
    Cover Width 600 mm 600 mm
    Steel Grade S350GD+Z275 (350 N/mm² min proof) S350GD+Z275 (350 N/mm²)
    Nominal Thickness 0.90 / 1.00 / 1.20 mm 1.25 mm
    Zinc Coating Z275 (275g/m²) Z275 (275g/m²)
    Cross‑Section Area 1,276 – 1,721 mm²/m —
    Max Unpropped Span 4.5 m 6.0 m
    Max Propped Span 6.0 m > 8.5 m
    Fire Resistance Up to 120 min (unprotected) Up to 120 min (unprotected)
    Primary Applications Multi‑rise, car parks, hospitals, offices Long‑span, Slimdek‑type integrated beam systems

    Full load/span tables and section property data (ultimate moment capacity, shear resistance, deflection) available upon request for all thicknesses.

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    Applications – Bridges & Buildings

    • Bridge Walkways & Pedestrian Infrastructure – ComFlor equivalent decks are ideal for pedestrian footbridges, station platforms, and walkways, where lightweight construction and rapid installation are critical
    • Multi-Storey Buildings – Offices, residential towers, student accommodation, and apartments
    • Multi-Storey Car Parks – Heavy vehicle traffic applications requiring durable, high-load-capacity flooring
    • Healthcare & Education – Hospitals, schools, and colleges requiring fast-track construction and long clear spans
    • Warehouse Mezzanines – Industrial storage and additional floor space
    • Slimdek-Compatible Framing – CF210 equivalent works with asymmetric beam systems to achieve shallow floor zones and reduced overall building height

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    Quality Assurance & Code Compliance

    All ComFlor equivalent decks are designed and tested in accordance with:

    • • Eurocode 4 (BS EN 1994-1-1) – Design of composite steel and concrete structures

    • • BS 5950 – Structural use of steelwork in building

    • • CE Marking – Compliant with European Construction Product Regulation (CPR)

    • • AU/USA building codes – Accepted for international projects, with full documentation for code submittal
      Our manufacturing processes are certified under ISO 9001 (Quality Management), ISO 14001 (Environmental Management), and ISO 45001 (Occupational Health & Safety). We provide mill test certificates, inspection reports, and full material traceability for every production batch.


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    Why Choose Our Factory-Direct ComFlor Equivalent?

    Direct Factory Pricing – No intermediaries. Our high-volume production capacity allows us to offer competitive, transparent pricing without compromising on steel grade, coating weight, or profile precision.
    Proven Equivalent Quality – Our decks are not imitations – they are engineered equivalents with the same external dimensions, material properties, and structural performance as the original ComFlor profiles. They integrate seamlessly with existing design details, shear stud layouts, and connection systems.
    Reliable Production Capacity – With continuous manufacturing lines, we guarantee stable supply even for large orders (tens of thousands of square metres) with consistent lead times.
    Full Technical Support – Our engineering team supplies load/span tables, section property data, and installation guides to assist engineers and contractors from design to erection.
    Global Logistics Expertise – Professional packaging ensures damage-free delivery, and we handle all shipping arrangements for door-to-door worldwide service.

    ComFlor 60/210 equivalents – in production now. Heavy galvanized. AU/USA compliant. Factory direct.
    Contact our sales team for immediate quotes, technical datasheets, production samples, or to discuss your project requirements. High volume – ready to ship.

    —— Manufactured by Hangzhou FAMOUS Steel Engineering Co., Ltd. (FASECbuilding)

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