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Graphite EPS Sandwich Cement Board Panel Insulated Concrete Forms Stacking Wall BuildBlocks ICFs

EPS Insulated Concrete Forms (ICFs) involve stacking pre-made blocks, followed by concrete pouring to form a sandwich insulation system, also known as the EPS energy-saving modular system. This system is highly mechanized, reducing labor costs and shortening the construction period. Modules are inserted on the exterior of the steel reinforcement via staggered vertical joints and secured with connecting bridges. Galvanized welded metal mesh is installed in prefabricated slots at the ends of the bridges.

    The outer module layer is 50mm thick, and the inner side contains a cavity structure with similar thickness. Concrete is poured into the cavities, and once it solidifies, the molds are removed to form an insulated, load-bearing, and fireproof wall system. This method, called the sandwich insulation cast-in-situ system, provides excellent thermal insulation, with a thermal conductivity of 0.028 W/m.k, equivalent to a 4.6-meter brick wall. In winter, buildings constructed using this system can maintain indoor temperatures between 15-22°C with minimal heating.

    These EPS energy-saving modules have a compressive strength of up to 28MPa, comparable to 80% of traditional walls. The insulation layer lasts as long as the building itself, ensuring a stable structure that can last for decades.

    Product Specifications:

    • Product Name: Corner Panel EPS ICF Blocks
    • Dimensions: Various sizes available
    • Shapes: Straight, Right-Angle, T-Shape, DECK
    • Thermal Conductivity: 0.028 W/m.k
    • Compressive Strength: 28MPa
    • EPS Density: 30-45kg/m³ (customizable)
    • Energy Savings: Up to 90%
    • Applications: Villas, greenhouses, cold storage, industrial plants, tourist villas, commercial buildings, earthquake relief rooms, etc.
    • MOQ: 1500 pieces

    Key Characteristics:

    1. Strength: ICFs create walls up to ten times stronger than wood frames, offering better resistance to natural forces.
    2. Sound Absorption: ICF walls significantly reduce sound transmission, depending on thickness, materials, and airtightness.
    3. Fire Protection: ICF walls have a fire resistance rating of 4-6 hours, far outperforming wood or steel structures.
    4. Indoor Air Quality: ICFs regulate humidity, reduce mold risk, and improve thermal performance without a plastic vapor barrier.
    5. Environmental Sensitivity: ICFs can incorporate recycled materials, use fewer resources, and generate minimal waste.

    Building Process:

    ICF construction is more straightforward, requiring less skilled labor to lay forms. Openings for doors and windows don't require extra structural support, unlike wood-frame construction. However, care is needed during concrete pouring to ensure a solid, crack-free join.

    Cost Efficiency:

    ICF construction typically costs about 40% less than traditional methods due to labor savings. Although above-grade ICF construction can be more expensive, it becomes cost-effective for larger openings, as no large headers or posts are needed. Long-term savings include reduced energy consumption and lower insurance costs, as ICF buildings are more resilient to natural disasters.