ICF(Insulated Concrete Form) Bracing
Permanent Galvanized Steel Bridge Deck Formwork – Comflor-Equivalent Engineered Structural Profiles
Our Permanent Galvanized Steel Bridge Deck Formwork is a high‑performance all‑steel structural solution tailored for highway bridges, railway viaducts and heavy industrial platform projects. Adopting standardized Comflor‑equivalent cold‑formed profile, the panel acts as both permanent construction formwork and an integral load‑bearing structural component of the bridge superstructure.
Fabricated from high‑grade structural steel and treated with professional hot‑dip galvanizing, the product features outstanding structural stability and superior corrosion resistance against moisture, de‑icing salts and harsh atmospheric environments. Replacing traditional temporary shuttering, our steel formwork greatly simplifies on‑site construction procedures, shortens project cycles, reduces labor costs and improves overall construction safety. All panels are factory prefabricated with precise dimensions, ready for direct bolting and welding installation, serving as the ideal long‑term structural solution for global heavy‑duty infrastructure projects.
1. Material & Dimensional Specifications
All steel formwork panels are manufactured in strict accordance with international engineering standards, with customizable parameters to match diverse project load and structural requirements:
| Technical Parameter | Standard Specification | Customization Support |
|---|---|---|
| Steel Grade | S355JR / ASTM A572 Gr.50 | Custom grade per engineering requirement |
| Panel Thickness | 1.5mm – 3.5mm | Adjustable based on structural load calculation |
| Zinc Coating | Z275 (275g/m²) | Up to Z600 for coastal & severe corrosion areas |
| Rib Profile Height | 50mm – 150mm (Comflor matched) | Tailored for girder spacing and span design |
| Single Panel Length | Max 15m | Exact cut‑to‑size, no on‑site splicing needed |
2. Professional Structural Performance
Featuring optimized trapezoidal rib profile, the steel formwork boasts excellent bending stiffness and shear resistance. The enhanced section moment of inertia enables the panel to form a rigid structural diaphragm after installation, realizing efficient and uniform load transfer to main bridge girders.
This engineered structural design independently bears static dead loads and dynamic traffic vibration loads, completely removing the need for temporary under‑supporting facilities. It effectively simplifies construction processes, improves overall structural rigidity and ensures long‑term structural stability of the bridge deck system.
3. Superior Anti‑Corrosion & Long Service Life
All panels adopt standardized hot‑dip galvanizing technology, fully compliant with ISO 1461 and ASTM A123 international standards. The dense zinc‑iron alloy layer provides dual protection of physical barrier and sacrificial anticorrosion, effectively resisting oxidation, humid erosion and chemical pollution.
The integral galvanized treatment avoids local rust and structural attenuation, maintaining stable mechanical properties for decades. It greatly reduces later‑stage maintenance and repair costs, achieving long‑term maintenance‑free operation for bridge deck structures.
4. Strict Factory Quality Assurance
As a professional direct manufacturer, we implement full‑process quality control covering steel coil selection, precision cold rolling forming, fixed‑size shearing and standardized galvanizing treatment. Every batch of products undergoes strict inspections including dimensional tolerance detection, tensile strength testing and coating thickness verification.
We provide complete mill test certificates (MTC) and official inspection reports for all shipments. With standardized packaging and mature global logistics solutions, we ensure safe, intact and on‑time delivery for overseas engineering projects.
5. Customized Engineering Service
We support full personalized customization according to project drawings, span parameters and load standards. Our professional engineering team provides free technical consultation and professional load‑bearing calculation to match your project design requirements.
Manufactured by Hangzhou FAMOUS Steel Engineering Co., Ltd. based in China, we possess rich experience in large‑scale steel infrastructure fabrication and hold multiple international production certifications. We deliver reliable steel products to customers across Southeast Asia, Oceania, Middle East and other global markets. Contact us now to get exclusive factory competitive quotation, detailed technical parameters and customized production solutions for your bridge and infrastructure projects. Please share your drawings, load requirements and target delivery schedule for our prompt technical review.
